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Corporate Headquarters
Cal Spas' manufacturing headquarters is
located in Pomona, CA. A sprawling
complex targeted to double square
footage by 2006, this precision facility
produces the world's leading home resort
products. The site boasts advanced R&D,
rigorous testing procedures, and a
dedicated workforce, all synchronized to
produce your custom-tailored
masterpiece.
Below is an insight into the quality,
craftsmanship, and advanced engineering
that create Cal Spas' superior,
world-renowned hot tubs.
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Cal Spas offers over 300
unique, custom-built spa configurations
to meet your hydrotherapy, relaxation,
physiotherapy, and health needs.
Ingenuity in design and development are
a constant pursuit at Cal Spas as we
continue to deliver the best in spa
technology and features.
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Our meticulous
manufacturing process begins with sheets
of premium acrylic carefully
vacuum-molded into your selected shell
shape.
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Seven layers of
fiberglass, specially reinforced with
steel and wood stiffeners, add strength
and durability to our
Exclusive Fibersteel
Construction Process™. The strength,
durability, and quality materials
employed make our shells the strongest
in the industry, and are characteristic
of every Cal Spas hot tub.
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After an intensive drying
process, the edges and lips of the shell
are trimmed to exact dimensions. Every
corner is then carefully seated into the
frame skirt with great care taken to
eliminate gaps. The shell is scored from
within, then drilled from the outside,
preventing stress or cracking.
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Openings for jets,
filtration devices, plumbing, and
options are drilled and smoothed to
perfection, guaranteeing that all
hardware fits securely without leaking.
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Silicone and Pre-Harness Department |
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With millions of spa
configurations available, our
professional plumbing team created
pre-fabricated harnesses to simplify and
standardize the plumbing installation
process. These sturdy harnesses
ultimately connect all key hydraulic
elements of the spa for the finest water
flow and delivery system available.
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Cal Spas hot tubs
incorporate the latest in jet
technology, pressure system engineering,
and water filtration.
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Every part of a Cal Spas
hot tub is rigorously tested and
re-tested. Plumbing lines, bleeder
valves, control panels, and sensors are
precisely assembled and subjected to
multiple load tests before being
installed. Cal Spas is honored to have
received
UL Listing on our complete spa
products, as opposed to just on
individual parts, which is common in the
industry.
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Each custom-ordered spa
receives keen attention to detail as our
professional installers integrate all
the quality-tested components of your
new spa. Final touches such as pillows
are also installed before your spa is
thoroughly detailed and passed through
final inspection.
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The artisans of Creative
Wood Designs, a Cal Spas division,
provide a wide selection of handsome,
weather-resistant cabinets available in
traditional redwood or in our exclusive
maintenance-free Cal Select™. With the
look of real wood and the strength of
stainless steel, this patent-pending
material is unmatched in performance and
beauty.
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Our credentials in superb
woodworking extend beyond spa cabinetry.
Creative Wood Designs is the world's
largest manufacturer of redwood gazebos
and the industry leader in innovative
sauna design.
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Thorough water tests
ensure that your Cal Spas hot tub is
flawless and ready to use. Systematic
tests are also conducted to check
amperage, heater, pump, control panel,
jets, diverters, and drain.
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High-pressure spray units
pack High-Density Thermo-FillTM Full
Foam Insulation throughout the walls of
your finely constructed spa, securing
all plumbing in place, and eliminating
virtually all possibility of leaks. Full
insulation also provides added
structural support and reduces motor
noise. In addition, High-Density Thermo-FillTM
Full Foam Insulation ensures there are
no "dead air spaces" for heat to escape
through - your spa is insulated for
maximum heat retention, lower operating
costs, and energy efficiency.
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Cal Spas Home Resort
Products set the industry benchmarks for
quality, reliability, functionality, and
sheer enjoyment. As one of the last
steps of our stringent inspection
regimen, your spa is meticulously
detailed and reviewed to meet the Cal
Spas standard.
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Detailing is About Precision |
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Every minute surface of
your new Spa is inspected and cleaned
before being shipped. You can relax
knowing that your Spa is ready for use
upon delivery.
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Your personalized spa is
carefully wrapped, cushioned, and
packaged to guarantee that it arrives in
immaculate condition, ready to enjoy.
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Cal Spas manufactures
thousands of spas a month with
production down to a science. No other
manufacturer has a quicker average
turnaround time from placing your
customized order to delivering to your
doorstep. Yet, despite production
demands, Cal Spas regards each order as
a privilege and creates each product
with personalized care and precision.
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Should you require
replacement parts such as filters, or
accessories for your spa, Cal Spas’
efficient warehouse stocks all your
needs for immediate availability.
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